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TC charger 3.3kw onboard charger for ev

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  • TC charger 3.3kw onboard charger for ev

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    Charger

    TC charger-3.3KW charger is a product according to the national standard of charger, specially designed for electric vehicle power battery to supplement electric energy. This product not only has the advantages of high efficiency, small size, high stability, long life, etc., but also has the characteristics of high protection level, high reliability, and complete protection functions. It is an ideal power source for electric vehicle charging. The charger has a built-in thermal induction device with overheat protection function and can automatically recover. The fully sealed potting process and the protection level of up to IP67 can ensure that it can work in any complex environment without causing failure.

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    • Specifications

    TC charger 3.3kw onboard charger for ev

    TC charger-3.3KW charger is a product according to the national standard of charger, specially designed for electric vehicle power battery to supplement electric energy. This product not only has the advantages of high efficiency, small size, high stability, long life, etc., but also has the characteristics of high protection level, high reliability, and complete protection functions. It is an ideal power source for electric vehicle charging. The charger has a built-in thermal induction device with overheat protection function and can automatically recover. The fully sealed potting process and the protection level of up to IP67 can ensure that it can work in any complex environment without causing failure.

    Main features:

    • Up to 95% power efficiency and more than 93% Full Load efficiency
    • Wide input voltage range AC90V~AC265V 45~65 Hz available for worldwide requirements, convenient for electric-network fluctuation and vehicles exportation.
    • Intelligent temperature compensation function in the charging process, preventing the damage to battery caused by charge-off or charge due, greatly extending the lifespan of battery.
    • Fully-sealed and water-proof, protection class IP67(Effective against dust tight and Protection against Immersion, up to 1 m depth).
    • Automotive-grade seismic rating.
    • Temperature control with built-in heat-sensing device and automatic recover through the thermal protection.
    • Multi-safety protection functions.
    • LED charge status indication with diagnose support function.
    • Available for various kinds batteries like LiFePO4, Lithium battery etc., Flexible and programmable of the charging mode. Equipped with Enable Control(Automatic Control) or CAN communication interface to realize real-time communication with BMS for options.

    HK-J series:

    ModelRated VoltageOutput Voltage RangeMax. Output current
    HK-J-H99-4072V18-99V40A
    HK-J-H116-4084V25-116V40A
    HK-J-H132-3296V34-132V32A
    HK-J-H198-23144V50-198V23A
    HK-J-H440-10312V110-440V10A
    HK-J-H650-06540V170-650V6A

     

    HK-J series Data:

    Technical Data
    AC Input Voltage RangeAC90V~AC265V
    AC Input Frequency45~65Hz
    AC Power Factor≥0.98
    Full Load Efficiency≥93%
    Mechanical ShockConformance to
    Vibration Resistance Level10-25Hz Amplitude 1.2mm, 25-500Hz 30m/s2, 8hrs per direction
    Environmental EnclosureIP67
    Operating Temperature-35℃~+85℃
    Storage Temperature-55℃~+100℃
    Mechanical Dimensions(mm)239(L)*135(W)*125(H)
    Net Weight6.4kg

     

    Protection Function
    Input Over-voltage ProtectionAC270±5V
    Input Under-voltage ProtectionAC85±5V
    Output Over-voltage ProtectionStop the output when exceeds +1% of the maximum output voltage
    Output Under-voltage ProtectionStop the output when below -5% of the minimum output voltage
    Output Over-current ProtectionStop the output when exceeds +1% of the maximum output current
    Over-temperature ProtectionPower down from 85℃ and turn off at 90℃
    Short-circuit ProtectionStop Output
    Battery Reverse Connect ProtectionFuse Burn-out
    Ground Protection≤100mΩ
    CAN communication ProtectionAutomatically stop the output when CAN communication fails
    Power-off ProtectionYes

     

    LED Status Indicator
    1)Initial StateRed Off Green Off Red Off Green Off Red Off Green Off Red Off Green Off
    2)Charge StateRed Off Red Off Red Off Red Off Red Off Red Off Red Off Red Off
    3)Stand-by StateGreen Off Green Off Green Off Green Off Green Off Green Off Green Off Green Off
    4)Fault CheckingRed Green………………….…………Wrong Battery
    Green Red…………………….………Wrong Input Voltage
    Green Red Green……………..……Internal Temperature Protection
    Green Red Green Red……………Wrong Hardware
    Red Green Red…………………..…Wrong Communication
    Red Green Red Green……………Other error status word error

     

     

    HK-M series:

    ModelsCooling methodVoltage PlatformHardwarePower
    HK-MF-48-40Air cooling48V48V/40A3.3KW
    HK-MF-72-40Air cooling72V72V/40A3.3KW
    HK-MF-108-32Air cooling108V108V/32A3.3KW
    HK-MF-144-23Air cooling144V144V/23A3.3KW

     

    HK-M series Data:

    Voltage Platform48V72V96V/108V144V
    OutputOutput voltage range30~66V50~99V65~140V90~195V
    Output current40A40A32A23A
    Output power3300W@220VAC 1600W@110VAC
    Output ModeCC/CV
    CV Accuracy±1%
    CC Accuracy±2%
    Ripple Voltage Coefficient5%
    InputInput voltage rangeAC 90~265V
    Frequency45-65Hz
    Input current16A
    Power factor≥0.99 more than half load
    Effecificency≥93% full-load
    Stand-by Consumption≤5W
    Low Voltage OutputOutput ModeConstant Voltage
    Output Voltage13.8V
    Rated Current5A
    CV Accuracy±2%
    Output Power≥62.5W
    Ripple Voltage Coefficient1%
    Protection functionInput Over-voltage ProtectionAC270±5V
    Input Under-voltage

    Protection

    AC85±5V
    Output Over-voltage

    Protection

    Stop the output when exceeds + 2% of the maximum

    output voltage

    Output

    Under-voltage

    Protection

    Stop the output when below -5% of the minimum

    output

    voltage

    Output Over-current

    Protection

    Stop the output when exceeds + 5% of the maximum

    output current

    Over-temperature

    Protection

    Power down from 85 ℃ and turn off at 90℃
    Short-circuit

    Protection

    Stop Output
    Battery Reverse

    Connect

    Protection

    YES
    Ground Protection≤100mΩ
    CAN communication

    Protection

    Automatically stop the output when CAN

    communication fails

    Power-off ProtectionYES
    Signal PortCC signal detection100Ω-3.3k-Infinite
    CP signal detection0%-100%,5V-15V Vpp
    CC Singal outp220Ω or 680Ω
    Temperature

    detection

    Two inputs, support 1K and 10K
    12V wakeup input≤10mA
    12V wakeup outputMax 0.2A
    12V constant powerSleep current≤1mA, peak current≤5
    Electromagnetic lock

    drive

    Maximum peak current 5A
    Electromagnetic lock

    in position signaL

    Switch
    CAN

    Cmmnunication

    Yes
    Baud rate125Kbps、250Kbps、500Kbps
    Terminal ResistanceNo
    Safety & othersWithstand VoltageInput to Output:2500VAC≤10mA Input to Ground:

    2000VAC≤10mA Output to Ground:

    2000VAC≤10mA,all 1min

    Ground resistanc<100MΩ

    Testing current 25A AC

    Insulation

    Resistance

    Input, output, signal terminal to casing≥10MΩ

    Testing Voltage 1000VD

    Electromagnetic

    Immunity

    GB/T 18487.3-2001 11.3.1
    Electromagnetic

    Abusive

    GB/T 18487.3-2001 11.3.2
    Harmonic CurrentGB 17625.1-2003 6.7.1.1
    Inrush Starting

    Current

    ≤24A
    Current-rise Time≤5S,Overshoot≤5%
    Close Response

    time

    100%-10%≤50mS,100%- 0%≤200m
    Protection LevelIP67
    Vibration Resistance10-25Hz Amplitude1.2mm,25-500Hz 30m/s2,

    8hrs per

    direction

    Noise≤60dB(Grade A)
    MTBF150000H
    Work EnvironmentRelative Temp 5%-95% No condensation
    Working

    Temperature

    -40 ~ 85℃
    Storage

    Temperature

    -40℃ ~ +105℃
    Over temperature

    protection

    The module stops working when the temperature

    reaches 90 degrees, and the power supply

    automatically resumes normal operation after

    cooling

     

    Efficiency Curve:

     

    Air-cooled installation requirement:

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